Products

Segmented Pad sander
Segmented Pad Sander

Model: MT TRHG1300 / MT TEHG1300 / MT RHG1300 / MT TEG1300 / MT EHG1300 / MT RRG1300V

Customer benefits

MAC Modular sanding system

● A sanding system composed of multiple sets of specific functional sanding units which achieve numerous sanding surface texture effects.

MEP Detection System

● Digital multi-point intelligent scanning technology, more than 400 scanning points accurately collect the cross-sectional contour of the workpiece, 
● provide accurate data in real time for different plate shapes, 
● and digitally replace the traditional mechanical inspection structure.

MFS Conveyor system

● The ultra-wide, tensile and wear-resistant conveyor belt is beneficial to release the uneven stress on the edge of the conveyor belt. 
● Compared with the general conveyor belt in the industry, the sanding quality of the workpiece is improved by 2%, and the efficiency is increased by 3%.

MEKS Control System

● The intelligent electronic segmented pad control system, digitally and accurately controls the 80-section pad sanding block,
● completely solves the defects from traditional sanding.

MBS Machining positioning system

● The fully closed-loop technology makes the repeat positioning accuracy up to 0.03mm. This accuracy maintains lasting consistency.

MCS Cleaning System

● The low-pressure, low-speed-to-high-pressure, high-speed dust removal system designed after professional aerodynamic calculation + CAE analysis effectively ensure the cleanliness of the workpiece and the hygiene of the workshop.

MSS Security System

● 9 security technologies are used to ensure the safety of workers and machines.

MT family series internal sand frame structure

MT.jpg

Quality improvement

Quality improvement

① The 80-section segmented pad sanding block completely solves the defects from traditional sanding ( defects such as: warping and deformation of the board, the edge of the board swelling from moisture after sawing, uneven color staining, uneven thickness of the board, dents caused by composite material filling, etc.).

② With the sanding compensation technology, workpiece thickness tolerance within 2.5mm can be sanded in equal amounts, and the sanding amount can be precisely controlled in multiple dimensions.

③ The automatic edge-finding technology adapts well to the abrasive belt. The low-frequency oscillation of the abrasive belt forms the sanding texture a straight-grain effect, while the wood grain texture is clear, natural and thorough.

④ The high-speed jet cleaning technology makes the surface of the workpiece clean and flawless after sanding, allow the next process directly carried out without extra cleaning process, eliminating the need for independent cleaning and conveying equipment.

Low operation and maintenance cost

Low operation and maintenance cost

① The automatic lift-and-lower technology of the sand roller quickly lift the sand roller under abnormal conditions to protect the workpiece and the sand roller itself, which reduce the over sanding on the head and tail of the plate and improve the qualified rate of finished products.

② The circumference of the abrasive belt is increased by 50%, reducing the number of downtimes for changing the abrasive belt, saves 60% working hours

Safe Production

Safe Production

① The non-independently suspended over-thickness detection system has a detection accuracy of up to 0.2mm, which avoids the error of over-thickness detection, avoids the accidental stop of the production line, and effectively protects workers and machines.

② The workpiece anti-rebound technology prevents accidental rebound of the workpiece and ensures the operator's safety.

③ The equipment is equipped with emergency stop buttons in all directions. In the event of danger, operator can stop the machine at any time to ensure the safety.

④ 4S braking technology. In case of emergency, the equipment can be reduced from a high running speed of 22m/s to 0 within 4 seconds, effectively protecting both worker and product.

Green technology

Green technology

① The low-pressure, low-speed-to-high-pressure, high-speed dust removal system designed after professional aerodynamic calculation + CAE analysis effectively ensure the hygiene of the workshop.

② The innovative belt cleaning technology automatically cleans the belt in operation, uses the air cooling effect to cool the belt, and increases the service life time of the belt by 33%.

③ The BS transmission technology reduces the friction during positioning, output large torque with a low-power motor, which saves 50% of energy compared with the traditional transmission technology.

④ Using high-efficiency reducer, the transmission efficiency is increased by 30% compared with ordinary reducers, which is energy-saving and efficient.

Rapid deployment

Rapid deployment

① MEKS intelligent electronic pad control system, 
② One-button to call the sanding recipe, 
③ Fault alarm menu prompt, 
④ Accurate and fast troubleshooting, 
⑤ And easier operation of the machine.

Friendly human-computer interaction

Friendly human-computer interaction

① Ergonomic design, the operator's operating angle can be adjusted as needed. 
② The control buttons, emergency buttons and emergency automatic judgment sensors are reasonably arranged to improve the comfort of operation.

High scalability

High scalability

① The application of system standardized interface, unified platform level, facilitates information integration, facilitates the access of flexible production lines, and the replacement of new and old equipment, 
② Improves the utilization of production lines, and reduces the cost of production line transformation.

High positioning accuracy and stability

High positioning accuracy and stability

① Each component is optimized and redesigned after parameter calculation + CAE analysis. 
② Whether welding, casting, heat treatment, machining and other manufacturing processes are within the control range. 
③ The purchased parts are also within the control range, so that the mechanical structure is solid and stable without deformation, which improves the stability of the equipment.

Technical Parameters

Technical DataMT TRHG1300MT TEHG1300MT RHG1300MT TEG1300MT EHG1300MT RRG1300V
Max working length(mm)130013001300130013001300
Min. working length(mm)514(200*200)514(200*200)514(200*200)514(200*200)514(200*200)300
Working thickness(mm)3-1503-1503-1503-1503-1503~150
Feeding Speed(m/min)7~367-367-367-367-367-36
Total Power(kw)616142424242
Belt size(mm)150x5350  1350x3250 150x5350  1350x3250 1350x3250150x5350  1350x3250 1350x3250 1350X3250
Overall Dimensions(mm)2260x4222x29402260x4222x29402260x3640x29402260x3640x29402260x3640x29402260X3640X2940
Net Weight(kg)850085006600660066006600

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