Motimac is located in Qingdao Airport Industrial Park, China, with more than 70 employees and covering an area of more than 20 acres, which is approximately 14,400 square feet, Motimac adheres to the production criteria of quality first and user experience first, providing a total of 15,000sets sanding machines for 9,000+ customers worldwide.
R & D models
The installation process strictly follow the SOP process. Ensure product consistency and stability.
Use testing equipment and testing equipment (three-coordinate measuring instrument, dynamic balance machine, vibration measuring instrument) for strict inspection, inspection process and data record for filing, to ensure that every component and product is qualified.
Every product delivered has undergone strict operation testing for up to 4 hours, without re-adjustment, and can be turned on and used directly, saving adjustment and test time.
Quality with agreement
Quality of machine tools and safety measurements
The design and manufacture of machine tools meet the EU CE standard
Comprehensive and strictly enforce the ISO9001 quality management system
Every delivered sander is qualified and tested based on high-standard quality checking system by QA. All of workers and QA keep studying the updated national wood-working standard every year.
Quality supervised in every details of the whole production.
SAP management system
Improved the production process and QA quality system.
Sander Control Management System
It is the control center as well as management center.
It can download data and collect data.
MEKS&MME intelligent sander control and management system, through the centralized monitoring of the touch screen, it realizes the task assignment of multiple recipes, which can be run on one single machine or in cooperation with other equipment, providing an interface to seamlessly connect with the customer's existing production line or MES system.
Intelligent operation and maintenance management
---The remote operation of the higher level computer realizes the centralized control of multiple computers.
---It can be connected to the VPN cloud to realize remote monitoring and program optimization and upgrading.
---Authority management software separates management and operation as to reduce the misoperation.
Real-time status visualization. Real-time running status and running frequency of the sand rack.
The working formula can be deployed at any time, and to be adjusted according to the change of the product feed.
Record the service life time of sandpaper and remind you to replace them when necessary.
Record the power consumption of the equipment and include it in the production cost.
The operating system supports Chinese, English, Thai, and Spanish languages. Suitable in multiple regions.
Parameter calculation + CAE analysis
Each component is optimized and redesigned after parameter calculation + CAE analysis. Whether welding, casting, heat treatment, machining and other manufacturing processes are within the control range. The purchased parts are also within the control range, so that the mechanical structure is solid and stable without deformation, which improves the stability of the equipment.
Strength and stress analysis diagram of sand frame
Dust hood fluid analysis diagram
Product Test Verification
The below test performance of Motimac serves as same standard of quality control in daily production of Motimac.
G1 Balance No abnormal sound and vibration
G0.4 Balance No abnormality after increasing the speed by 1.5times
Sanding roller, tension belt roller, pulley dynamic balance dectection
1 hour The temperature rise of rotating parts at 35℃
4 hours The temperature rise of rotating parts below 35℃
Detection of equipment continuous idling time
The average thickness tolerance is 0.125mm
The average thickness tolerance is 0.08mm
The average thickness tolerance detection for those panels with width
Three point detection in horizontal direction with biggest tolerance 0.06mm
Three point detection in horizontal direction with biggest tolerance 0.02mm
Flapped error detection of roller in operation