Products
Pro Segmented Pad Sander
Essential equipment for high-end market enterprises.
Model: MT TRHG1300/ MT TEHG1300/ MT RHG1300/ MT EHG1300
Highlights
◆ Platform + modular design ensures the stability and uniformity of product quality.
◆ It is suitable for wooden doors and furniture and can realize the diversity of veneer sanding to meet various needs (Italian light luxury semi-open effect, zigzag grain effect, ultra-matte, high gloss, etc.).
◆ Replacing labor can achieve a product qualification rate of 99%.
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Sanding effect
Specification
Configuration
Control system—innovation from Italy
- industrial-grade computers are equipped with specialized system software for the segmented pad sanding machine to perform high-speed data calculations, and transmit data through millisecond-level fiber optics to send commands to the pads.
- formula management allows for unlimited storage of sanding patterns, enabling easy switching and calling of any formula.
- fault display points can accurately detect all equipment malfunctions.
- supporting multiple languages, adapting to operators from different countries.
the professional key sanding operating system from Italy, equipped with a CNC data processor, converts PC-side data.
Electrical cabinet control: the servo control system replaces the conventional frequency converter control. The servo control system offers high precision and accurate positioning, enabling the key sanding machine to operate with greater stability. It reduces machine vibration and noise, contributing to a 36% extension in equipment lifespan while also improving sanding quality.
Air system—FESTO
- the German FESTO full-range pneumatic control system, a world expert in the field of pneumatic control.
- strong compatibility, seamlessly integrated with the control system in the segmented pad sanding equipment for data exchange, enabling automated and intelligent control.
- the procurement cost is more than 15 times that of competitors.
Detection system—innovation from Italy
- the imported Italian digital multi-point intelligent scanning technology features over 400 scanning points, enabling precise contour data collection of workpieces.
- the collected information is transmitted in real-time to the PC control terminal via fiber optic transmission for data analysis.
- the non-contact radar scanning is unaffected by light, color, or environmental conditions, ensuring a long service life!
Electronic Segmented pad system—innovation from Italy
Better adaptability to the shape of the board: The smaller single-section width allows the sections to better fit the board surface. Whether it is a flat board or with a certain curvature or warping, it fully contacts the sanding surface to ensure uniform sanding and avoid partial insufficent-sanding or over-sanding.
Reduce sanding blind area: The 16mm single-section width effectively reduces the gap between adjacent sections, making the sanding area more coherent, reducing the possibility of blind areas during sanding process, and performs comprehensive and complete sanding treatment on the board.
Edge/cornor protection function: it can avoid the edges by reducing the pressure of one pad, enabling precise positioning and accurate control over the edges and corners.
Sanding system—Chevron belt from Italy
- ultra-soft herringbone chevron belt: mimics manual sanding, achieving ultra-smooth and flat surfaces through horizontal sanding.
- eliminates the risk of belt breakage caused by lateral motion impact.
- circumference selection: equipped with the internationally top-standard circumference, ensuring a mirror-flat finish.
- used in the fine sanding stage, it ensures a flat and smooth surface for wood veneer polishing, directly reducing the amount of paint required in subsequent coating processes and achieving an ultra-thin paint surface where the wood grain is visible, not the paint.
- the world's highest-quality chevron belt delivers exceptional performance, long service life, and low maintenance costs.
- features world-class industrial felt from the top brand FFW
Motor system—Servo motors
- The servo motor has extremely high stability and reliability, and maintains stable performance output under long-term, high-load operating conditions.
- Its advanced control algorithm and drive technology, as well as precise manufacturing processes and high-quality material selection, ensure that the motor's speed, torque and other parameters remain stable during the long-term operation of the sanding machine, thereby ensuring the stability of the sanding effect.
- energy-efficient and high-performance, saving 20%-50% more energy compared to traditional frequency-conversion motors, reducing electricity costs significantly. For example: 48 kw x 8 hours x 350 days x approximately 0.15€ = 20160 € x 50% = savings of 10,080€
Lifting system—Heavy duty
- the ultra-strong machine structure stability and high-precision repeat positioning have completely resolved the long-standing issue of discrepancies between digital displays and actual dimensions in chinese sanding machines.
- the digital upgrade display system features the italian gefran brand. high-precision servo motor drive with grinding-grade ball screws.
- the Italian fully closed-loop positioning system achieves a repeat positioning accuracy of up to 0.008mm.
Body Frame—Heavy duty
- 260mm x 260mm square steel with mortise and tenon joint welding;
- welded components undergo high-temperature annealing at 960°c;
- the body is precision-machined in one pass using a five-face machining center;
- surface coating process: acid washing, phosphating, sandblasting, and electrostatic spraying;
- provides a solid foundation for stable equipment operation, high machining accuracy, and no deformation. designed for permanent service life.
Sanding unit—Heavy duty
- CAE big data computer mechanical analysis and calculation
- super-stable, permanently deformation-free machine tool mother structure.
- the bridge-style design provides a fixed connection between the machine body and ensures the stability of the sanding roller. it reduces vibration during the rotation of the sanding roller on the machine.
- the sanding frame beam weighs 200 kg, more than double that of competitors.
Vacuum table
- the conveyor bed features a vacuum adsorption function, with a design structure that enhances negative pressure capability.
- the table surface undergoes annealing treatment, achieving a flatness within 0.03mm after precision machining.
Conveyor bed
- heavy-duty conveyor system design: the conveyor bed has a total thickness of 175mm
- the conveyor belt has a circumference of 8210mm and is supported by rollers underside.
- The conveyor belt centering tracking system uses Festo brand cylinders with an oversized cylinder diameter and a dual tracking design.
Conveyor belt
- imported from Italy
- seamless pure rubber construction
- exceptional friction ensures the board is firmly fixed on the conveyor belt surface
- high and uniform tensile strength of the conveyor belt
- high-quality rubber is evenly distributed across the belt surface, ensuring consistent hardness, with an overall shore hardness of 50.
- excellent and uniform elasticity guarantees consistent sanding surface quality.
Cleaning system
- natural high-quality sisal cleaning brush roller
- self-powered conveyor bed bottom cleaning device
- anti-static, centralized dust collection, and central dust removal design
- no secondary dust on the workpiece
- clean and non-slip conveyor belt
- ensures precision in sanding boards
- maintains a clean, tidy, and pollution-free production environment in the user's workshop.
- Scotch brite
- natural anti-static sisal brush roller
- heavy-duty, high-precision natural sisal brush roller
- lifting mechanism uses precision worm gear and linear guides
- delivers a more flawless sanding effection
- thoroughly cleans dust from the board surface.
- when the sanding board is in operation, the air blower automatically activates, saving air source consumption;
- keeps the sanding belt in a clean state, maintaining sanding performance like new sandpaper;
- Cooling the sanding belt, extending its lifetime by 33%;
- the specially designed fan shape air blower structure effectively covers the entire surface of the sanding belt, ensuring uniform dust removal.
Safety system
Safety system
Quality Control
Technical Parameters
For more configuration structure information,Please send email to webmaster: webmaster@motimac.com
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Essential equipment for high-end market enterprises.
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Providing you with integrated sanding solutions
24/7 before-sales and after-sales services
Comprehensive technical support